Conecto SINUS 04NS50-4D – Sinusoidal Armored Floor Joint

The Conecto SINUS 04NS50-4D is a high-performance sinusoidal armored construction joint designed for industrial concrete floors subjected to heavy traffic and demanding operational conditions. The system features a precision-formed sinus wave-shaped steel top profile that provides superior protection to slab edges while allowing smooth load transfer between adjacent concrete slabs.

Unlike traditional straight armored joints, the sinusoidal profile allows forklift wheels and other hard wheeled material-handling equipment to cross the joint smoothly, significantly reducing impact loads, vibration, and wheel damage. This results in improved durability of both the concrete slab and warehouse equipment while providing a safer and more comfortable operating environment for forklift operators.

The integrated plate dowel load-transfer system efficiently transfers loads between slab panels while permitting controlled slab movement caused by shrinkage and temperature changes. With large-surface steel dowels and precise spacing, the system minimizes vertical displacement between slabs and helps maintain long-term floor performance in high-traffic facilities.

The SINUS 04NS50-4D is manufactured from structural steel and delivered as a prefabricated joint assembly for accurate alignment and simplified installation during slab construction.

Key Features

  • Sinusoidal armored steel profile protects slab edges from impact and deterioration

  • Smooth wheel transfer for forklifts and hard-wheel material handling equipment

  • Large plate dowel load transfer system minimizes differential slab movement

  • Standard dowel spacing of 600 mm/24” (4D configuration)

  • Other dowel spacings of: 480 mm/18-7/8” (5D configuration) and 400 mm/15-3/4” (6D configuration) ‍ ‍

  • High-strength steel construction (S255 profile with S355 dowel system)

  • Prefabricated joint assemblies for fast and accurate installation

  • ABS plastic protective cover and nylon fasteners for durability during placement

  • Optional stainless steel sinus top for corrosive environments

Typical Applications

The SINUS 04NS50-4D armored joint is designed for heavy-duty industrial floors including:

  • Warehouses and distribution centers

  • Logistics and fulfillment facilities

  • Manufacturing plants

  • Industrial storage facilities

  • High-traffic forklift aisles and racking areas

Technical Highlights

  • Steel Joint Filler Shelf

  • Standard Joint Length: 2.4 m (7’-10-1/2”) prefabricated joint sections

  • Standard Plate Dowel Size:
    180 × 120 × 8 mm
    (7-1/16” × 4-3/4” × 5/16”)

    Optional Heavy-Duty Dowel:
    180 × 140 × 10 mm
    (7-1/16'“ × 5 1/2” × 3/8”)

  • Standard Dowel Spacing:
    600 mm (23 5/8”) center-to-center (4D configuration)

  • Other dowel spacings of:

    480 mm/18-7/8” (5D configuration) and 400 mm/15-3/4” (6D configuration)‍ ‍

  • Available Slab Thickness Range:
    100 – 305 mm (4” – 12”), depending on selected profile height

Drawings and more information available here.

Conecto SINUS 04NS50-4D armored joint for industrial concrete floors. The unique upper sinus waved shape geometrically eliminates joint impacts from wheel traffic.

Conecto Sinus 04NS50-4D installation overview.

T Intersection Conecto SINUS 04NS50-4D armored joint. Conecto SINUS 04NS50-4D armored joint system. The unique upper sinus waved shape geometrically eliminates joint impacts from wheel traffic.
Conecto SINUS 04NS50-4D armored joint for industrial concrete floors. The unique upper sinus waved shape geometrically eliminates joint impacts from wheel traffic.
Conecto SINUS 04NS50-4D armored joint for industrial concrete floors. The unique upper sinus waved shape geometrically eliminates joint impacts from wheel traffic.
Conecto SINUS 04NS50-4D armored joint for industrial concrete floors. The unique upper sinus waved shape geometrically eliminates joint impacts from wheel traffic.